4th gen transfer case actuator timing . This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On instagram.com/p/CFxV, Call Us Today! As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Type above and press Enter to search. A1 Auto Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Create an account to follow your favorite communities and start taking part in conversations. Why won't your window go up or down? I think the dealer charges about $2500. The video comments suggest people have had success. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I am having the same problem with my 2007. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. Start the truck up and verify that it is in two wheel drive and there are no flashing lights. Has anyone tried this? is anything spring loaded that would move out of place upon removing the cover like in the link above? I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. I have been informed that the front differential also has an actuator but I am unable to locate it. What Is Crows Feet And How Do You Fix It? 4th gen T-Case actuator trick 2003 Limited V8. Are you saying the fix is to loosen the bolts? Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Hello! Well.I spoke to the Toyota dealership again today. It's free! - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Remove the small gear from the new actuator. I have a 2003 V8 Sport with 100,000 km. It's the one with two rods going into the TC. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. Fixed my T-Case actuator w/ electricity and logic. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. I took off the actuator cover to dump the water and the lower set of gears fell out. I am guessing this post isn't about the actuator seal repair? I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. I did not curse. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. Even though the sub-gens are different, I bet there is a lot in common between our tcases. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. Not to mention it has 205k miles on. It requires transfer case removal and partial disassembly. BUT, I suppose when you have nothing else to lose; it's worth a shot. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. There are a few threads on the forum discussing this. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. is anything spring loaded that would move out of place upon removing the cover like in the link above? My '04 4Runner, 88K miles has a leaking Transfer Case. Is your 4WD busted? The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. actuator the culprit? Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. So use it or lose it to save yourself from future headaches. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). How to Replace Transfer Case Motor/Actuator Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. Well be open Monday-Friday, 9am-5pm! A new actuator with no shift shafts installed? I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Hello! User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread A few members have purchased used transfer cases and just swapped them out. Do you believe this could be the culprit. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Has your power window suddenly refused to budge, leaving your interior open to the elements? 4th gen transfer case actuator timing . When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. It engaged, and we have had no issues with it since. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system WebChanging the transfer case fluid in the 4th Gen 4Runner. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Has anyone tried the replacement part from rockauto. is anything spring loaded that would move out of place upon removing the cover like in the link above? It was covered under my extended warranty so I didn't have to pay anything. In Stock. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. This article applies to the Toyota Tundra 1st and 2nd generation. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. 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